Project Background
A large sand and aggregate plant in Guangdong struggled with blinding and material clogging, especially during the rainy season. Wet material would stick to screen surfaces, leading to low screening efficiency, frequent manual cleaning, and high downtime.
Solution: Deployment of Beinali Self-Cleaning Woven Wire Screen
We supplied Beinali Self-Cleaning Woven Wire Screens, designed with a “horizontal wave-shaped crimped structure.” These screens self-release stuck particles through vibration dynamics. Made of stainless steel 304 with flexible interwoven wires, they effectively reduced blinding.
Installation & Operation
The screen was tension-mounted onto the existing machine without frame modification. Installation was quick, vibration tests were stable, and screen deck load was reduced by 15%.
Results & Benefits
Continuous operation time extended by 30%
Manual cleaning frequency reduced by 90%
Near-zero blinding rate during wet season
Average screening efficiency improved by 22%
Customer Feedback
“We used to shut down every shift to clean the screens. Since switching to the self-cleaning type, we can operate a full day with no clogging. The screening process is much smoother.”
—— Plant Manager, Aggregate Site in Guangdong
Conclusion
Self-cleaning woven wire screens excel in wet and sticky material screening, significantly reducing maintenance and downtime. Beinali provides customizable options tailored to client machines, making it an ideal upgrade to traditional screens.