In the mining and quarry industry, 65Mn woven wire mesh plays a crucial role in efficient material screening. However, choosing the right weaving type is just as important as the material itself. This article introduces the most common weaving types and how they impact your screening performance.
When it comes to mining, quarrying, and industrial screening, 65Mn high tensile steel woven wire mesh remains a top choice for its exceptional wear resistance, tensile strength, and screening accuracy. However, the performance and lifespan of the mesh are significantly influenced by the weaving type used during production. In this article, we’ll explore the most common weaving styles for 65Mn square wire mesh, and help you choose the right one for your application.
What is 65Mn Woven Wire Mesh?
65Mn refers to a high-carbon manganese steel wire. Known for its excellent hardness and elasticity, it is commonly used in vibrating screens, crusher screens, gravel and sand screening, and ore grading applications.
Main Weaving Types of 65Mn Square Wire Mesh
1. Plain Weave (Single Crimp)
-
Structure: Each warp wire passes alternately over and under each weft wire, creating a tight and uniform square opening.
-
Features:
-
Good precision for fine screening
-
Low elongation, good tension resistance
-
-
Applications:
-
Ideal for light to medium-duty screening
-
Used in sand, coal, and chemical granules
-
2. Intermediate Crimp (Double Crimp)
-
Structure: Both warp and weft wires are pre-crimped before weaving, resulting in additional stability.
-
Features:
-
Stronger structure than plain weave
-
Better mesh integrity and tightness
-
-
Applications:
-
Suitable for medium to heavy-duty vibrating screens
-
Widely used in mining and aggregate screening
-
3. Lock Crimp
-
Structure: Wires are crimped and locked at intersections to prevent movement.
-
Features:
-
Superior strength and rigidity
-
Maintains opening size even under vibration
-
-
Applications:
-
Heavy-duty screening where precision and stability are crucial
-
Ideal for scalping and high-impact applications
-
4. Flat Top (Smooth Top Crimp)
-
Structure: All crimping is done on the bottom side, resulting in a smooth, flat top surface.
-
Features:
-
Smooth surface reduces wear on materials
-
Easier to clean
-
-
Applications:
-
Preferred in food processing, fertilizer, and materials that are prone to sticking
-
Also used in sizing screens for better product flow
-
Choosing the Right Weaving Type for Your Needs
| Weaving Type | Best For | Advantages |
|---|---|---|
| Plain Weave | Fine material, general screening | Simple, affordable |
| Double Crimp | General mining, sand & gravel | Balanced strength & flexibility |
| Lock Crimp | Heavy-duty, high-impact screening | Maximum stability |
| Flat Top Crimp | Sticky or soft materials | Easy cleaning, material protection |
Conclusion
The weaving method of 65Mn square woven wire mesh directly impacts your screening efficiency and machine life. Whether you’re screening fine sand or large rocks, choosing the right weave is essential. Need help deciding? Contact us today for a free consultation and product recommendation tailored to your application.
Tags: 65Mn woven wire mesh, lock crimp, plain weave screen, quarry mesh, mining mesh supplier, vibrating screen mesh, wire mesh manufacturer China